< Flow control forming, teeth shape forming, precise shearing > An innovative plasticity manufacturer by cold forging and press technologies

Automated Robot Line

  • · This tandem line is connected single press from 80t to 400t and cold forging press by conveyor robot.
  • · Teeth shape is formed by one process using normal press.
  • · We achieved efficiency thanks to automation that the number of press worker is decreased from 8 to 2 workers.

Specification

Capacity
—
Type
—
Method

Bolster Measurements : —

Slide Measurements : —

Stroke : —

Die Height : —

Slide Adjustment : —

Process Speed : —

Units
—
Brand
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Precision Forming Press
Capacity
Type
Specification
Units
Manufacturer
12000kN
UL-12000
Transfer Cold Forging Press
1
AIDA Engineering, Ltd.
10000kN
UL-8000
Transfer Cold Forging Press
1
AIDA Engineering, Ltd.
6000kN
UL-6000
Transfer Cold Forging Press
2
AIDA Engineering, Ltd.
2000kN
UL-2000
Transfer Cold Forging Press
1
AIDA Engineering, Ltd.
1600kN
UL-1600
Transfer Press
1
AIDA Engineering, Ltd.
Cold Forging Press
Capacity
Type
Specification
Units
Manufacturer
15000kN
CFPI-1500
Hydraulic Press
1
Kawasaki Hydraulic Corporation
15000kN
PK-150
Automatic Press
1
AIDA Engineering, Ltd.
10000kN
U4N-1000
Automatic Press
1
Komatsu Industries Corp.
6300kN
K-63, K1-630
Automatic Press
2
AIDA Engineering, Ltd.
6000kN
MKN-600
Automatic Press
1
Komatsu Industries Corp.
4500kN
MKN-450
Automatic Press
1
Komatsu Industries Corp.
4000kN
CF1-400
Automatic Press
2
AIDA Engineering, Ltd.
4000kN
LIC-400
Automatic Press
1
Komatsu Industries Corp.
4000kN
K1-400
Automatic Press
1
AIDA Engineering, Ltd.
2200kN
CF1-22
Automatic Press
1
AIDA Engineering, Ltd.
Parts Former
Capacity
Type
Specification
Units
Manufacturer
#470
PF470
5000kN Press 4 steps
2
Sakamura Machine Co.,Ltd.
#350
PF350
5000kN Press 3 steps
2
Sakamura Machine Co.,Ltd.
#160
APF160
2500kN Press 5 steps
1
Asahi Corporation
Automated Robot Line
Capacity
Type
Specification
Units
Manufacturer

1500kN×1 + 4000kN×1 + 1100kN×1 + 3000kN×1
+ 800kN×5 + 600kN×1 + 450kN×1

1 line
Ohtome,
AIDA Engineering, Ltd.
Progressive Die Press and Single Die Press
Capacity
Type
Specification
Units
Manufacturer

3000kN／1500kN／1100kN／800kN

Progressive Die Press

2000kN×2／1500kN×1

Automatic-Operated Press with Uncoiling machine

Total 49 units

AIDA Engineering, Ltd.
Komatsu Industries Corp.

Machining Equipment

Equipment

Specification
Units
Manufacturer

Machining Center (MT5H, TSV35, etc)

4
Miyano Corporation

NC Lathe (LG7, LJ5N, etc)

12
DMG MORI Co.,Ltd.

Thread Rolling Machine (3dice)

Full-auto
1
Nissei Corporation

Tapping Machine and Drilling Machine

12
Brother Industry

Rotary Grinder

2
Ichikawa Manufacturing Corporation

Deburring machine (DB1000)

1
Murata Tool Corp.
Mold Manufacturing Machine

Equipment

Specification
Units
Manufacturer

CNC Jig borer

5 axis
1
YASDA Precision Tools K.K.

Wire-Electrical Discharge Machine

1
Mitsubishi Ltd, Fanuc Service Corporation

Electric Discharge Machine

1
Kuroda Corporation

NC Milling Machine

1
Hitachi Manufacturing Corporation

Machining Center

1
Okuma Corporation

NC Lathe

1
Takisawa Machine Tool Co.,Ltd.
Measuring Instruments

Equipment

Specification
Units
Manufacturer

Hardness Tester (Rockwell, Vickers)

2
Matsuzawa Corporation

Surface Roughness Tester

2
Tokyo Precision Corporation

Three Dimension Measuring Instrument

2
Mitsutoyo Corporation

Outline Form Analyzer

LOUTEDIT
3
Mitsutoyo Corporation

Circularity-Cylindrical Figure Measuring Instrument

RA-114
1
Mitsutoyo Corporation
Other Equipment

Equipment

Specification
Units
Manufacturer

Anneal Furnace

5t Electric Furnace
2
Yamazaki Chemical Corporation

Anti-Oxidation Annealing Furnace

2t Gas Furnace
2
Nomotec Corporation

Shot Blasting Machine

700/1000/1200kg
3
Tobu Shinto Corporation

Lubrication Line

10t/Day
1 line

Washing Machine

6
Morigo Seiki Co.,Ltd.

UL-12000

UL-6000

Automated Robot Line

Three Dimension Measuring Instrument

CNC Jig borer

Anti-Oxidation Annealing Furnace