< Flow control forming, teeth shape forming, precise shearing > An innovative plasticity manufacturer by cold forging and press technologies

Bracket

  • · We have changed manufacturing process from hot forging and totally auto lathed product to cold forging.
  • · Machining process is decreased as much as possible.
  • · We can guarantee the hardness of this product despite adopting the S10C Carbon steel bar instead of S25C that was the material for the Old process based on hot forging and automatic lathe turnings. Such material substitution was possible for the work hardening exponent after cold forging process.
  • · The efficiency of welding was improved by the decrease of carbon amount by adopting S10C carbon steel bar.
  • · Manufacturing process is parts former, 4 press processes and cutting process.
Measurements
L:69.8 × W:29
Material
SWCH10R
Purpose
Suspension parts
Old process
Hot forging and machining process on all surface.
New process

Cold forging and tapping, machining process on only welding area
Plate Materials

Core Metal

Plate Cylinder Block

Hub for Motor Scooter

Housing Stator

Plate Outer

Flange

Censor Case

Hub, Forward clutch

Wire Rod

Rotor

Sprocket
(Drive)

Sprocket
(Driven)

Bracket

Fixed Pin

Cover

Boss

Guide

Insert

Pressure Vessel 6.4

Carbon Steel Bars

Shaft

Pressure Vessel

Planetary Carrier Plate

Gear

Clutch Case

Plate Material and Wire Rod

Yoke Comp

Hot-forging Material's

Piston